CASE STUDY ON MODERN MANUFACTURING SYSTEM (TWIN SPINDLE AUTO DRILLING MACHINE)
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12:16 am
Abstract:
Rotary motion of the drill is achieved through motor and linear motion through hydro pneumatic cylinder. Clamping of the component is achieved by pneumatic cylinder. This project provides a better accuracy, repeatability and high productivity against the existing machines, where the drill is done one at a time and tolerance in centre distance is obtained through a jig. As far as the electrical part is concerned, the actuation of the hydro pneumatic cylinder is obtained through a double solenoid 5/2 direction control valve. The motor used is a 3 phase flange mounted type motor with a speed of 1440 rpm which is reduced through a step cone pulley coupled through v-belt. The motor is switched on via an overload contactor for safety. Manual and automatic control options are provided for safe operation. In case of any accidents, for immediate shut off of the system an emergency stop switch is provided. Indicators are provided for motor, cylinder and system on/off condition.
This project is a perfect illustration of what is Mechatronics, how automation can be done and through which how increased productivity can be obtained.
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